Welcome to the Australian Ford Forums forum.

You are currently viewing our boards as a guest which gives you limited access to view most discussions and inserts advertising. By joining our free community you will have access to post topics, communicate privately with other members, respond to polls, upload content and access many other special features without post based advertising banners. Registration is simple and absolutely free so please, join our community today!

If you have any problems with the registration process or your account login, please contact us.

Please Note: All new registrations go through a manual approval queue to keep spammers out. This is checked twice each day so there will be a delay before your registration is activated.

Go Back   Australian Ford Forums > Club and Speciality Forums > Forum Community Car Clubs > OzECruisers (E/N/D Series) > OzECruisers General Discussions

OzECruisers General Discussions E/N/D vehicles General Discussion ONLY. NO TECH THREADS

Reply
 
Thread Tools Display Modes
Old 08-03-2007, 08:01 PM   #1
BLSTIC
FF.Com.Au Hardcore
 
Join Date: Apr 2005
Posts: 664
Default BTR's... anyone wanna know?

Just checking to see if anyone wants to see the inside of a BTR, ie the clutch packs, valve body, solenoids, gears etc. I will shortly be pulling my gearbox apart to correctly copy the electronic side of things. If enough people say they want to know, I will pull it down as much as I can and take pictures of everything on the way. I will do my best to explain how it works too...

cya
Ben

BLSTIC is offline   Reply With Quote Multi-Quote with this Post
Old 08-03-2007, 09:37 PM   #2
fairmont1998
FF.Com.Au Hardcore
 
fairmont1998's Avatar
 
Join Date: Dec 2004
Location: Adelaide
Posts: 3,103
Default

Yep, I'm up for a look at that.
__________________
Current Rides:

2012 KK Jeep Cherokee Limited CRD - Still going strong
2019 MG ZS Essence
1988 RD Mitsubishi Colt GL - 59kW of Fury
2022 Kia Stinger GT
fairmont1998 is offline   Reply With Quote Multi-Quote with this Post
Old 08-03-2007, 09:40 PM   #3
EDXR6T
 
Join Date: Aug 2005
Posts: 2,598
Default

That would be geat.

Have fun puting it back together.
EDXR6T is offline   Reply With Quote Multi-Quote with this Post
Old 09-03-2007, 08:47 AM   #4
BI6TIM
SnortPerformance.com
 
Join Date: Aug 2005
Location: Brisbane, QLD
Posts: 1,430
Default

Do it.
BI6TIM is offline   Reply With Quote Multi-Quote with this Post
Old 09-03-2007, 08:48 AM   #5
jimmy_c
FF.Com.Au Hardcore
 
jimmy_c's Avatar
 
Join Date: Jul 2006
Posts: 760
Default

Do IT :P
jimmy_c is offline   Reply With Quote Multi-Quote with this Post
Old 09-03-2007, 09:31 AM   #6
Simmo
White Lightning
 
Simmo's Avatar
 
Join Date: Dec 2004
Posts: 1,870
Default

sweet, i started pulling clock radios apart when i was 2 and i've never lost the urge to know how everything works and what it looks like in parts.
Simmo is offline   Reply With Quote Multi-Quote with this Post
Old 09-03-2007, 01:15 PM   #7
Christiaan
Tuned @ Pitlane Frankston
 
Christiaan's Avatar
 
Join Date: Aug 2006
Location: S.E Suburbs, Melbourne
Posts: 1,879
Default

Here, I'll save you the hassle.

__________________
BA MKII XR6 Turbo, 6sp Manual - Vibe purple, Premium sound, Sports leather, BA XR8 wheels, Koni adjustable suspension, Nizpro v/springs, Walbro in-tank pump, Siemens 60lb injectors, Process West stage 1 intercooler, Mal Wood 11" Option 3 clutch, Tripod gauges, Custom Mainlube T56 gearbox oil, ETM turbo oil feed line, Typhoon intake, BMC Panel filter, Turbosmart BOV, Tuned by Pit Lane Performance - 300.4rwkw @ 12psi
Christiaan is offline   Reply With Quote Multi-Quote with this Post
Old 09-03-2007, 02:06 PM   #8
BLSTIC
FF.Com.Au Hardcore
 
Join Date: Apr 2005
Posts: 664
Default

yeah but with mine you get to see what a worn overrun clutch and/or shagged one way bearing look like. I had no engine braking.

note that I will be doing this nice and dodgy like, as I have no real concern for this transmission. I won't break parts on purpose, but by the same token I don't care that much if I lose some valve body bits...
BLSTIC is offline   Reply With Quote Multi-Quote with this Post
Old 09-03-2007, 02:13 PM   #9
ebfalcon13.5
grey bumperz
 
ebfalcon13.5's Avatar
 
Join Date: Feb 2007
Location: central coast
Posts: 236
Default

if your doing it why not take some pics would be good to see in steps
__________________
EB with sik exhaust and subs and XC falconsik is a banned word?(needs new motor)
ebfalcon13.5 is offline   Reply With Quote Multi-Quote with this Post
Old 09-03-2007, 02:15 PM   #10
Sundeep
Banned
 
Sundeep's Avatar
 
Join Date: Dec 2004
Location: Melbourne, Eastern Subs.
Posts: 2,281
Default

Man get prepared to get soaked in that stinky *** funky to touch trans oil. I absolutely hate that stuff with a passion.

Sundeep
Sundeep is offline   Reply With Quote Multi-Quote with this Post
Old 09-03-2007, 03:04 PM   #11
EA2BA
PM me if you want
 
EA2BA's Avatar
 
Join Date: Dec 2004
Location: Pk Ranger Modding - QLD 👍
Posts: 7,498
Default

The underneath for those interested, bigger pic is in my gallery.

__________________
Owner of first ever car to retrofit BA SSS - the EA2BA

Send me a PM if you want to know anything

2010 Ford Ranger PK High Rider (Auto) - 2011 Ford Fiesta (Auto)
EA2BA is offline   Reply With Quote Multi-Quote with this Post
Old 09-03-2007, 07:08 PM   #12
Simmo
White Lightning
 
Simmo's Avatar
 
Join Date: Dec 2004
Posts: 1,870
Default

rad! now how in the hell does that work
Simmo is offline   Reply With Quote Multi-Quote with this Post
Old 09-03-2007, 07:34 PM   #13
frd_crzer
:D:D
 
frd_crzer's Avatar
 
Join Date: Jul 2006
Location: Werribee
Posts: 913
Default

this would be good for us ppl if we need to pull our gear boxes apart. i was told by my tafe teacher that T5 manual shouldnt be the gear box to pull apart because thay are a ***** to put together
__________________
Cheers Grant
frd_crzer is offline   Reply With Quote Multi-Quote with this Post
Old 10-03-2007, 12:36 AM   #14
Maximus
ED XR6
 
Maximus's Avatar
 
Join Date: Apr 2006
Location: Mt. Eliza, Melbourne
Posts: 339
Default

I'd be interested to see the internal workings of a manual box, If i could figure out how to rebuild them I would probably save some money.
Maximus is offline   Reply With Quote Multi-Quote with this Post
Old 10-03-2007, 04:32 PM   #15
EDFairmont
Starter Motor
 
Join Date: Feb 2007
Location: New Zealand
Posts: 4
Default

This is something I would like to see as I think I have a solinoid to replace in my box.
EDFairmont is offline   Reply With Quote Multi-Quote with this Post
Old 21-03-2007, 12:09 PM   #16
namecrap
Regular Member
 
Join Date: Feb 2006
Posts: 60
Default

Quote:
Originally Posted by BLSTIC
yeah but with mine you get to see what a worn overrun clutch and/or shagged one way bearing look like. I had no engine braking.

note that I will be doing this nice and dodgy like, as I have no real concern for this transmission. I won't break parts on purpose, but by the same token I don't care that much if I lose some valve body bits...
any updates??


i think my overrun clutch is gone beacause as soon as i back off the throttle the revs drop down to idle speed even if im going fast.....and yes my gearbox is starting to slip occasionally...

but why would the overrun clutch wear the rest of the box out?
namecrap is offline   Reply With Quote Multi-Quote with this Post
Old 21-03-2007, 01:11 PM   #17
Aaron_EF8
Oops, I slipped....
 
Aaron_EF8's Avatar
 
Join Date: Dec 2004
Location: Adelaide, SA
Posts: 1,861
Default

The over-run clutch can wear out when 2 of the clutches lock on at the same time (I forget which 2 exactly, I don't have my BTR manual here), which burns the over-run clutch out, then burns the clutchpacks out, so you're left with 1st and 3rd usually.
__________________
1995 EF Fairmont 5.0 Heritage Green - BTR with TCI 2500 stall - Ported E7's - Pacemaker Tri-Y's - 3" Mandrel-bent Lukey Exhaust

1984 XE S-Pack 250 Sno White - LPG - Single Rail - 2.5" Exhaust

"Just because you don't understand something, does not make it wrong"

Aaron_EF8 is offline   Reply With Quote Multi-Quote with this Post
Old 21-03-2007, 05:33 PM   #18
BLSTIC
FF.Com.Au Hardcore
 
Join Date: Apr 2005
Posts: 664
Default

hmm well I had all four gears when its cold, no engine braking (bar 4th), and 1st and 4th when its hot. That led me to believe that I have a broken S2 solenoid, and no overrun clutch. (it did do the engine braking thing once, after I didnt drive the car for a fortnight, no explanation why it worked then...)

I'll be waiting until later to pull down my BTR, I have more importanat things to do with my car at the moment (like the head gasket)
__________________
Chuck Norris beat Tetris
BLSTIC is offline   Reply With Quote Multi-Quote with this Post
Reply


Forum Jump


All times are GMT +11. The time now is 05:32 AM.


Powered by vBulletin® Version 3.8.5
Copyright ©2000 - 2024, Jelsoft Enterprises Ltd.
Other than what is legally copyrighted by the respective owners, this site is copyright www.fordforums.com.au
Positive SSL